Originally Posted by
falkeauge
When calculating a forecast there are other factors involved as well.
1. you need to determine what the average daily usage is, This can be done by dividing the total sales by 365. If you do not have sales data for twelve months you will need to calculate, Months: 1=300, 2=400, 3=250, 4=500 then 300+400+250+500 = 1450 / 4 = 362.5 X 12 = 4350 and 4350/365 = Daily usage of 11.9.
2. You need to determine the lead-time (how long it takes to get new stock). Say it takes 14 days then you need product for 14 days {11.9 X 14 = 167} else you will run out of product.
3. You need to calculate the re-order point i.e. when to order. It is normally half of lead-time thus 83 plus the leedtime it is known as ROP (re order point). So, now you will need to have 167 + 83 to trigger the re-ordering of the product so when the product is 250 it must be ordered.
4. You need to determine for how long you need stock before you can re-order again. So, if you order every three months then you need to have product for three months plus the lead-time stock, less the stock on hand, o order or on back order. So, three months (91.25 days)usage will be 91.25 X 11.9 = 1086. We will order 1086 + 167 (lead-time stock) = 1253 Less the stock on hand, on order and on back-order. Example: We have 250 of the product in stock when we order but nothing on order or back order: 1253 - 250 = 1003 So the re-order quantity will be 1003. If you want an example Workbook with all this logic in I will upload one.
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